How to produce a coil heat exchanger 2020-04-17
As we all know, coil heat exchangers are very important part of a air cooled chiller and air source heat pumps. How does a factory produce coil heat exchangers? Below are total 9 different procedures to maintain superior quality products.


1. Material preparation (copper tube, end plate, side plate, middle support plate, short U-head, gas / liquid tube, liquid distribution tube)


heat exchanger


2. Fin stamping (punching machine, fin die) mainly produces corrugated fins or louver fins according to requirements, including multiple rows and multiple sections of fins.


Fin type heat exchangers


3. Copper tube cutting (bending machine, cutting machine) according to the need to discharge long U-tube, straight tube.


Fin coil heat exchangers


4. String tube, pre-assemble the fin, copper tube and end plate together manually


Fin coil heat exchangers


5. Tube expansion (horizontal tube expander, portable tube expander) is mainly to expand the pre-assembled copper tube and finned copper tube into a coil with high heat exchange effect, and complete the copper tube at the same time Cup expansion and flaring


Fin coil heat exchangers


6. Welding (welding equipment) welds the relevant copper fittings and coil into a whole for nitrogen filling protection according to the process requirements, forming a closed and safe circuit


Fin coil heat exchangers


Fin coil heat exchangers


7. Appearance inspection (Vernier caliper and micrometer) Perform visual inspection on the welded coil according to the inspection standard and make a record


heat exchanger


8. Leak detection (water detection line) According to the process requirements, the completed coil is checked for gas leakage and pressure resistance, the inspection pressure is 3.0Mpa, and the pressure holding time is 3min


heat exchanger


9. Put in warehouse. Labeling and certificate of qualified products, and packaging protection


heat exchanger



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