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  How to design the best Anti corrosion marine sea water air cooled screw chiller --- for offshore drilling platforms

  How to design the best Anti corrosion marine sea water air cooled screw chiller --- for offshore drilling platforms

  How to design the best Anti corrosion marine sea water air cooled screw chiller --- for offshore drilling platforms? As what we know , the market with anti corrosion unit has got different class and some of the equipment can only be used for a few years and damaged. Today, let’s check the bellowing design solutions and find out what are the useful information you might gain and learn from. 1. Project Overview: This project is designed for offshore drilling platforms America, which is used to  provide comfortable Screw Type Chiller to the personnel on the offshore drilling platforms. According to actual need of customer, this project was advised to use our Anti corrosion marine sea water air cooled screw chiller (Copper fin + copper tube +special coating to achieve a salt fog test for 3000 hours) due to corrosive environment on the sea , which can safely extend the life span of the chiller unit and make constant sufficient cooling air to the workshop on the drilling platform. Specification of the Unit 1 Ch150RT Chiller Unit Design H.Stars Chiller Production Photos Chiller Installation Site System Advantages Regarding to the limitation of installation site (Both corrosive air and space limited), the unit has to be designed with anti-corrosion, energy saving and compact size . It adopts air-cooled Flooded Type Screw Type Chiller with shell and tube heat exchangers 1. Flooded type evaporator reduces energy consumption by 10%-15% compared to dry type evaporator 2. R134a refrigerant :ODP 0 ( no damage to ozone) 3. Copper fins, better anti-corrosion performance 4. IP55 anti-corrosion fan anti-corrosion, waterproof, low failure rate 5. 316 stainless steel electric box more effectively protects electrical components 6. Siemens PLC controller is connected with the customer's central control to realize automatic energy-saving control 7. Galvanized channel steel, special anti-corrosion paint, better anti-corrosion performance, 3000 hours salt spray test to ensure the quality. H.Stars Group has specialized in customization chiller unit production for 30 years, as one of the top manufacturer and Hongkong brand, we always focus on quality orientation for all clients.For more details, welcome to contact us [email protected]

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  How to design a constant temperature and humidity air conditioning system for Pharmaceutical factories

  How to design a constant temperature and humidity air conditioning system for Pharmaceutical factories

  For pharmaceutical factories, some production line requires a constant temperature and humidity air conditioning to keep the room ambient for special purpose use. However ,how to design an air conditioning system with stable constant temperature and humidity for the room in pharmaceutical factories?Below are the project reference that H.Stars Group has designed for one the client . Project overview Project address: Qujing City, Yunnan Province Project name: Constant temperature and humidity air conditioner for oral solid preparation workshop Project requirements: Location Area Temp requested/℃ Humidity requested/% Number of air changes Cleanliness level Summer Winter Summer Winter Clean workshop 1600m2 24±2 18±2 50~70 50~70 15 times/h 100,000 level Solution design 1. System cold and heat source: The system cold source is equipped with “HSTARS" screw water-cooled chillers, and the heat source is municipal steam. 2. Supply and return water temperature: 7℃/12℃ in summer 3. Water system: a closed mechanical circulation system is adopted, and two vertical circulating water pumps (1 used and 1 prepared) are selected. 4. Air system: the end adopts horizontal constant temperature and humidity air cabinet and secondary air return system. 5. Cooling system: “HSTARS" low-noise circular cooling tower is adopted to solve noise complaints in residential areas. 6. Control system: adopt Siemens PLC fully automatic control. System schematic diagram Device Configuration Equipment Parameters Qty Remarks Screw type water-cooled chiller Cooling capacity: 373KW Input power: 70KW 1 Round cooling tower Flow rate: 100m³/h Input power: 2.2KW 1 Horizontal constant temperature and very humid wind cabinet Air volume: 35000m³/h Cooling capacity: 200KW 2 Vertical cooling water pump Flow rate: 91m³/h Head: 27m 2 One for use one for standby Vertical chilled water pump Flow rate: 81m³/h Head: 32m 2 One for use one for standby Energy-saving design 1. The air system is designed with a secondary air return system to balance cooling and heating and reduce operating costs. 2. The purification air cabinet adopts the dew point air supply method, which greatly reduces the energy loss caused by dehumidification and reheating, and saves more than 30% of the annual cost compared with the ordinary method. 3. Combination of main and end, combined wind and water adjustment; under the premise of ensuring indoor comfort, the air system and water system are adjusted synchronously based on the end load demand. 4. The fresh air equipment has a clean and dehumidifying function to ensure the quality of fresh air and achieve the purpose of energy saving at the same time . Solution advantages: (1) Stable performance: It adopts screw compressor with stable performance, low noise and long service life. (2) Independent property rights: Unique internal oil return design of the evaporator, low oil return load and high efficiency. (3) Safe and reliable: The unit is equipped with multiple protections to ensur...

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  How to Design a heat pump drying system for drying production

  How to Design a heat pump drying system for drying production

  How to Design a heat pump drying system for drying production with the most stable and reliable drying unit project ? Here is a good example to the project with an energy-saving transformation project of leather gelatin long net drying production line system. The process flow of the project is fresh air - medium efficiency filtration - fresh air pretreatment - return air of the production line - medium efficiency filter - dehumidification of lithium chloride solution - air supply cabinet - heating and drying in the drying room - exhaust fan - exhaust (return air), with a total circulating air volume of 90000 M ³/ h. The low-temperature dry air dehumidified by the lithium chloride solution dehumidifier enters the long net drying room and is heated by steam to meet the drying process requirements. Part of the dried high-temperature and high humidity air is directly discharged outdoors through the exhaust fan, and part of it returns to the air conditioning cabinet and lithium chloride solution regenerator. Such circulation will discharge great heat every day, resulting in serious energy waste. According to the process production requirements, this design includes the design contents of production line chilled water, drying room hot water and exhaust heat recovery . 1: Original configuration of production line Content refrigeration unit Heating unit Cold heat 930kw 1860kw energy consumption 185kw 2.65m³steam Hot and cold water temperature 12/7℃ 75/55℃ Drying room temperature 4 air chamber 40 ℃, relative humidity 55%, 8 air chamber 55 ℃, 18% 2: Heat recoverable from the production line Num Cooling equipment Enthalpy of temperature and humidity at state point Airflow Heat recovery 1 4 air chamber exhaust 40℃，55%，108kj/kg 15000m³/h 164kw 2 8 exhaust of air chamber 55℃，18%，102kj/kg 10000m³/h 111kw 3 Regeneration exhaust 40，55%，108kj/kg 20000m³/h 250kw 4 Return air of air cabinet 40，40%，108kj/kg 45000m³/h 515kw Total： 1040kw Project design 1.Description of heating system transformation The project is designed by H.Stars Group and adopted with two high-temperature water source heat pump units, which are connected in series to the heating return water of the original system to the steam heating section. The heating return water of the original system is first heated by adding the primary and secondary heating of the high-temperature water source heat pump unit. If the outlet water temperature of the heat pump does not reach the set 75 ℃ after heating, the steam heating will start automatically. The heating capacity of the primary high temperature water source heat pump unit is 818kw and the input power is 235Kw; The heating capacity of two-stage high temperature water source heat pump unit is 806kw and the input power is 265KW. 2. Description of exhaust heat recovery transformation ： A 10³m is added in the design  The square insulated water tank transmits 15 ℃ cold water to each heat recovery ceiling air cabinet through the circulating pump, and the 20...

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  Cold storage in drink processing industry | Hstarschiller.com

  Cold storage in drink processing industry | Hstarschiller.com

  One of the Chinese Fruit Industry Co., Ltd in drink processing industry, H.Stars Group,a HVAC factory, has designed the project with a Cold storage equipment raw material storage and preservation warehouse invested by one of the Fruit Industry Co., Ltd., with a storage capacity of 10000 tons, a temperature of 0 ~ 5 ℃ in the warehouse and a total of 9 cold warehouses. The quick freezing warehouse of the project adopts two star parallel screw water-cooled condensing units 20stb-l180wth2, the evaporator adopts ceiling cooling fan, and the condensing equipment adopts cooling tower. The whole system adopts centralized cooling mode, and the cooling fan adopts water frost flushing mode. The project advantages: 1、The cold storage adopts a four head parallel condensing unit to realize the mutual allocation and use of cooling capacity among cold storage, save initial investment, and more flexibly adapt to the change of heat load of cold storage due to different storage volume of goods。 2、The condensing unit adds heat recovery function and provides free hot water flushing for the cold storage。 3、The water storage tank of the cooling tower is transformed to combine it with the frost flushing water tank, and the frost flushing water is mixed with the condensate to realize the recovery of cold and heat energy, which not only improves the condensation effect of the quick freezing condensing unit, but also ensures that the temperature of the frost flushing water will not be too low after several cycles 4、The water defrosting system of the project not only realizes the effect of water saving, but also solves the problem of defrosting water temperature by recovering the defrosting water for use in the cooling tower 5，The refrigeration (- 18 ℃) condensing unit and cooling fan adopt the method of one-to-one correspondence, and the system is safe and reliable 6、The cold storage hall adopts low-temperature hall to reduce the outdoor hot air entering the cold storage. 7、The whole project adopts a centralized monitoring system, which is simple to operate, monitors the cold storage temperature anytime and anywhere, and has the cold storage fault alarm function. H.Stars Group has specialized in manufacturing HVAC equipment for 30 years. Welcome to contact us for more details at [email protected]

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  Water cooled chiller for VOC waste gas condensation recovery project

  Water cooled chiller for VOC waste gas condensation recovery project

  Project Overview H.Stars Group has recently design a project  for one of the Forest Products Technology Co., Ltd. For 9500 tons/year turpentine deep processing and 6500 tons/year rosin deep processing products (Phase I) project. This design is mainly for the condensation and recovery of organic solvents in the VOC tail gas. Project requirements Process chilled water: 50m³/h, supply and return water temperature: 12/17℃, water supply pressure: 0.4MPa Proposal design This project design uses a 40STD-370WSI4 water cooled chiller unit with a dual-cycle design and a 15m³ intermediate buffer water tank. The process water supply pump adopts constant pressure frequency conversion control, and the screw chiller is automatically loaded and unloaded under the temperature control of the intermediate buffer water tank. Project system diagram Solution advantages 1. Adopt special screw type industrial chiller, set up double cycle system, the unit energy efficiency ratio is above 6.0 and the comprehensive energy efficiency ratio is as high as 13, and the operation energy consumption is low. 2. After the completion of the project, the recovery rate of organic solvents in the VOC tail gas is as high as 90%. 3. The whole system adopts fully automatic control, automatically put into operation according to temperature changes, reducing energy consumption. 4. This project has a central computer room with integrated design and centralized management to minimize investment costs and operating management costs. For more details , welcome to contact us at [email protected]

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  Water cooled flooded screw chiller for dairy project

  Water cooled flooded screw chiller for dairy project

  Project Summary The project covers an area of 84 acres and has a total investment of 20 million USD. It will construct joint production workshops, milk collection rooms, power workshops, boiler rooms, office buildings, sewage treatment stations, staff dormitories and other buildings, with a construction area of 18,000 square meters. After the project is completed, it can meet the daily processing capacity of 500 tons of fresh milk. The source of fresh milk is the company's purchase of orders. The daily production of "Jane Eyre" brand low-temperature yogurt is 500 tons. The main technological process is milk collection → purification → sterilization → ingredients → pasteurization → fermentation → cooling → filling. Project Solution Process ice water system: equipped with 4 sets of 1.2 million kcal evaporative water cooled flooded screw chiller and 2 sets of economizers, the inlet and outlet water temperature of the chiller is 12/2℃, the cooling capacity of a single unit is 1414kw, the input power is 256kw, COP5. 52. The heat dissipation capacity of the economizer is 2280kw (ambient temperature -15°C), and the power is 33.6kw; Process tower water system: equipped with a process closed cooling tower, the inlet water temperature is 40°C, the outlet water temperature is 30°C, the cooling flow rate is 350m³/h, the fan power is 4*5.5kw, and the water pump power is 5.5kw; Air conditioning chilled water system: equipped with a water-water plate heat exchanger, heat exchange capacity 2000kw, hot side inlet and outlet water temperature 12/7℃, cold side inlet and outlet water temperature 2/10℃, cold source is extracted from the process ice water supply tank ； Machine room scene Evaporative water cooled flooded screw chiller Cold recovery energy saver Evaluation and summary 1. The ice water chiller unit adopts a large water temperature delta technology design (10℃), the overall efficiency of the refrigeration unit is increased by 7.5%, the power of the water pump is reduced by 32% and the cost of the supporting project is 30%. 2. According to the climate characteristics of Chengde City, design an energy-saving cold recovery system in winter. Running the winter energy-saving cold recovery system in winter can reduce the temperature of the process ice water in the workshop and save the operating cost of the chiller. 3. The project adopts evaporative-cooled water cooled flooded screw chiller to reduce the operating cost of cooling water pumps of traditional cooling equipment. The system energy efficiency (COP) is as high as 5.6, which saves 25%-30% of energy compared with ordinary systems. It is H.Stars Group's consistent pursuit to provide customers with sophisticated equipment and quality services. If you have any comments on our solution,welcome to contact us [email protected] to further explain this plan

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  H.Stars Heat Pump Project of Commercial Building

  H.Stars Heat Pump Project of Commercial Building

  Project Overview Project Name: Heating Project of Ross Empire Commodity Distribution Center Heating area: 40,000 square meters Original heating method: central heating by municipal large network Reconstruction purpose: improve heating quality and reduce operating costs Project Requirements Category Area Indoor temperature in winter Heating time Heating load Commercial Plaza 40000m2 15~18℃ 8h/day 1800kw Project Overview The project is located in Heilongjiang Province which has a continental monsoon climate with an average temperature of -20°C in winter. The heating period in this field runs from mid-October to mid-April of the year, and heating is needed half of the time each year. The project, the Russ Empire Commodity Distribution Center, mainly deals with imported goods from Russia; the square has a construction area of 40,000 square meters. The commercial plaza originally used the municipal large network for centralized heating, and the heating cost became the largest operating cost expenditure of the plaza. At the same time, the municipal heating has the following Shortcomings: (1) The water supply temperature is unstable, and the indoor temperature fluctuates greatly; (2) Users cannot adjust the temperature according to their own needs; (3) The municipal pipe network is long, the heat loss is large, and the cost is high; (4) Insufficient water supply pressure and water volume for remote users; Design The project adopts a high-efficiency water source heat pump unit, and the unit is designed with two screw compressors and dual system circuits to ensure the safety of heating. The unit can adjust the temperature of the outlet water according to requirements, from 40°C to 55°C. At the same time, in order to rationalize water resources and reduce water source waste, the unit adopts a flooded type evaporator, and the outlet water temperature is designed to be 3.5℃, which maximizes the use of well water and improves the energy efficiency ratio of the unit. Project Configuration Equipment name Heating capacity Heating power Hot water supply and return water temperature Well water supply temperature High efficiency water source heat pump unit 1895kw 403kw 45℃/40℃ 9℃ Benefit Analysis The customer originally used municipal central heating, and the commercial heating cost was USD$6.72 per square meter, and the annual heating cost was about 1.7 million, not including the preliminary supporting fees. Electric power consumption statistics after renovation Water source heat pump unit Hot water circulating pump Well water circulating pump Total power Average electricity cost 403kw 45kw 15kw 463kw US$0.07/degree Hourly heating fee: 463×0.45=US$33 Cost of a heating season: 208×8×30×6=US$47619 Solution Advantage (1) One machine with multiple functions: wide application; integrating three functions of cooling, heating and hot water. (2) Green and environmental protection: no boiler room system is required for heating, no cooling tower is required for cooling, and...

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  Heat recovery flooded water source heat pump units for Pharmaceutical Workshop Project

  Heat recovery flooded water source heat pump units for Pharmaceutical Workshop Project

  Project Overview This project is a new workshop process cooling and purification air conditioning refrigeration station project for a pharmaceutical factory in Gansu, located in Wuwei Industrial Park, Liangzhou District,Wuwei City, Gansu Province. This project is a large infusion workshop, injection molding machine, mold and blow molding machine cooling, and large infusion workshop , Purification air conditioning in the tablet and granule workshop and process cooling such as workshop sterilization and pure water preparation. According to the process production requirements, this design includes the design content of workshop purification air conditioning, comfort air conditioning (cold and heating), and production line process cooling. New workshop refrigeration station project of a pharmaceutical factory in Gansu Project requirements Items Air-conditioned area Air-conditioned area Summer cooling temperature requirements Heating temperature requirements in winter Cleanliness Cold load Heat load 1 Tablet and granule workshop 400㎡ 24±2℃ 18±2℃ Level D 170kw 100kw 2 Large infusion workshop 700㎡ 24±2℃ 18±2℃ Level C 280kw 175kw 3 Canning room 50㎡ 24±2℃ 18±2℃ Level Hundred 50kw 12.5kw 4 Pre-treatment workshop 550㎡ 24±2℃ 18±2℃ - 146kw 82.5kw 5 Sterilization workshop and changing room 1000㎡ 24±2℃ 18±2℃ - 224kw 150kw 6 Reserved office area 500㎡ 24±2℃ 18±2℃ - 125kw 75kw total： 995kw 595kw Design 1.Air conditioning cooling and heating design instructions: 1.1. This project design uses two heat recovery flooded water source heat pump units, summer cooling capacity 655kw/unit, input power 103kw/unit, heat recovery capacity 400kw/unit, COP6.36; winter heating capacity 700kw/unit, input power 139kw/unit. 1.2. Operation description of flooded water source heat pump unit: 1.2.1. Summer: the condenser of the flooded water source heat pump unit is connected to the cooling pool, and the condensing heat of the unit is discharged through the cooling pool. At the same time, the free hot water generated by the heat recovery of the heat pump unit is supplied to the reheating section of the purification air cabinet of the workshop to reduce steam. Usage: the cold energy produced by the unit is supplied to the comfort air conditioner, purifying air conditioner and injection molding equipment in the workshop; 1.2.2. Winter: The evaporator of the flooded water source heat pump unit is connected to the cooling pool, and the unit absorbs heat from the cooling pool for heating, and the heat produced by the unit is supplied to the workshop's comfort air conditioning and purification air conditioning heating. Through design calculations, the heat contained in the cooling pool is 7000kw (the temperature of the pool drops from 35°C to 5°C), which can satisfy the continuous heating of the workshop for more than 14 hours; 3. Design instructions for workshop cooling water: 3.1. The project design uses three circular counterflow cooling towers with a circulating flow rate of 370m³/h/uni...

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